Processed or Ultra-Processed?

photo credit | gourmetmetrics

The best lasagna I ever ate was home made. Even the pasta! 100 grams durum semolina flour and 1 egg, diligently hand mixed, kneaded, then rolled into thin sheets with this cool little pasta machine I brought back from Rome one year. Pelati, canned whole peeled Italian tomatoes, olive oil, some garlic and onion, fresh basil and parsley, gently boiled down into a traditional marinara sauce. Fresh ricotta cheese. A mixture of ground beef and pork browned and seasoned. Layer by layer all that deliciousness was carefully arranged in my pan and baked to perfection in the oven. It was incredibly delicious! 

My home made masterpiece was a spontaneous event. I don’t even remember following a recipe although I had a general idea of ingredients before I set out. But I’ll never do it again. Why? Because the process took one whole day!

When I serve a lasagna these days, my choices are store prepared or store bought off the shelf. I’ve had good lasagnas, but I’ve never found a replacement that matches the taste of that lasagna I made myself. Not at least until recently …

Rao’s Made for Home, the same folks who produce a wicked good Marinara sauce, has gone into the frozen entrée business and one of their offerings is Meat Lasagna. 

Pre-prepared meal entrées are often disappointing because they are ultra-processed formulations of inferior ingredients intended to displace real food. Convenient yes. Delicious no. Never as good as the dish they intent to replace. But hope springs eternal, especially after a year of pandemic isolation, so I decided to give it a try. 

What a pleasant surprise!

What truly amazed me was the quality of the pasta. The taste and consistency of those sheets of lasagna actually reminded me of that lasagna I made by hand. It’s an amazing accomplishment because Rao’s Made for Home lasagna is a manufactured product, so by definition it’s both an industrial formulation and ultra-processed. Or is it ultra-processed?

INGREDIENTS

The ingredient list reads like a recipe for home made lasagna: Italian Whole Peeled Tomatoes (Tomatoes, Salt, Basil Leaf), Ricotta Cheese, (Milk [Whole & Skim], Vinegar, Salt), Pasta (Durum Semolina), Water, Beef, Mozzarella (Pasteurized Part Skim Milk, Cheese Cultures, Salt, Enzymes), Pork, Romano Cheese (Pasteurized Cow’s Milk, Cheese Cultures, Salt, Enzymes), Onions, Olive Oil, Egg, Salt, Spices, Garlic, Onion Powder, Garlic Powder. 

The ingredients are recognizable. And the label is beyond clean because no additives of any kind are listed. What isn’t on the label is as significant as what is. No modified corn starch, no natural flavor, no carrageenan, no gums. No messy additives to clean up!

The ingredients are top quality. Whole peeled Italian tomatoes are listed instead of tomato paste or purée. Fresh ricotta cheese instead of dry curd cottage cheese. And olive oil instead of canola or soybean oil.

Bronze cut does not appear in the ingredient list but the words can be found on the back of the box on the right panel. “Snuggled between every layer of bronze cut pasta …”. Those words bronze cut pasta are significant and may explain why the Rao’s lasagna reminded me of my hand rolled sheets.

Pasta has been made in Italy since the 13th century, but up until recently it was mixed and cut by hand. Manufacturers today use an industrial process called extrusion. The dough is mixed then forced through a mold or “die” which forms the familiar shapes we find on the grocers shelf: orecchiette, penne, lasagna. Most modern producers coat their dies in Teflon producing a smooth shinny pasta. Using bronze is the traditional method but its use fell out of favor because Teflon is cheaper. 

NUTRITION

Using current nutrient reductionist criteria, lasagna is not a healthy choice. Whether frozen and re-heated, served at the Olive Garden, or prepared at home with hand rolled lasagna sheets and carefully sourced ingredients, lasagna gets classified as “empty calories”. Too many grams of saturated fat and too many milligrams of sodium. 

There are other ways to think about what’s healthy and widen the focus however. Like ingredient quality. Or degree of processing.

TASTE

So why does the Rao’s lasagna remind me of my home made lasagna. Maybe it’s because of the whole peeled tomatoes or the fresh ricotta? Or maybe the bronze cut sheets of lasagna? Or maybe the olive oil? It’s not cold-pressed extra-virgin, but at least the oil is pressed or centrifuged from olives instead of rape seed or soybeans. 

Because taste is 100% subjective, I don’t know if you would like the lasagna as much as I did but two facts are indisputable. The lasagna is made with quality ingredients. And it costs twice as much as its competitors. 

SO IS RAO’S LASAGNA  PROCESSED OR ULTRA-PROCESSED?

There’s an argument to be made for either side. As per this 2019 commentary:  Ultra-processed foods are not ‘real food’. As stated, they are formulations of food substances often modified by chemical processes and then assembled into ready to consume hyper palatable food and drink products using flavours, colours, emulsifiers and a myriad of other cosmetic additives. 

The product is a formulation that is industrially made and mass produced. That’s why the product will taste exactly the same every single time. These are characteristics it has in common with Twinkies, Oreos, and Doritos.

However, the ingredients are real food. I’m being subjective here, but I don’t see the ingredients listed on the label as food substances. Or as Michael Pollan puts it “food-like” substances. Rao’s lasagna uses precisely the ingredients that I would use to make lasagna at home. No additives needed. No flavors, colors, emulsifiers, or any other cosmetic ingredients. Just real food.

I want to classify the product as processed because the taste is clean and the list of ingredients is simple and straightforward. But I can’t ignore the technological sophistication which guarantees that taste will be consistent in every box. So there you have it. Is Rao’s meat lasagna processed or ultra-processed? It all depends …

Bottom line, there are some wrinkles in the NOVA food classification system which will be need to be ironed out.